Concrete Rehabilitation

Crack Repair (PU & Epoxy Injection)

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Pressurized PU and epoxy resin injections reinstate the structural integrity of cracked concrete by filling voids, binding rebars, and sealing water tracks. We combine moisture-activated polyurethane for active leaks with high-strength epoxy when load transfer must be restored.

PU injection setup
PU injection along construction joints
Epoxy injection
Epoxy ports across beam cracks
Finished crack repair
Finished surface after grinding

Repair Advantages

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Leak Sealing

Hydrophilic PU foams expand to shut down water pathways in retaining walls, tunnels, and tanks.

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Structural Recovery

High-modulus epoxies rebond cracked beams, slabs, and pile caps to original design capacity.

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Corrosion Arrest

Pressure injection encapsulates rebar in low-permeability resin, halting chloride ingress.

Fast Turnaround

Rapid gel times and dust-free grinding minimize downtime for live infrastructure.

Methodology

  • Crack mapping, moisture testing, and material selection
  • Routing, drilling, and installation of mechanical injection ports
  • PU/epoxy pumping with controlled pressure and staged sequencing
  • Surface sealing, removal of ports, grinding, and protective coating
  • Final reporting with photos, pull-off tests, and warranty issuance

Project Gallery

PU & epoxy crack remediation across Oman.